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eFK EvoSmart – The new benchmark for efficiency and quality

Maximum productivity. Minimum operating costs.

With the new eFK EvoSmart machine generation, we are setting new standards for highly efficient texturing processes. Intelligent technologies and energy-efficient components offer you multiple benefits.

eFK EvoSmart – The new benchmark for efficiency and quality

25% less energy consumption per kilogram of yarn thanks to:

  • Innovative EvoHeater heating technology and optimized processes
  • Single-converter-controlled, energy-efficient Smart Godets
  • IE5 motor technology that already meets future efficiency and performance requirements today
  • Reduced heat dissipation for lower cooling requirements for the building

50% less maintenance thanks to:

  • New EvoHeater heating technology with significantly reduced contamination
  • Doubled maintenance intervals with consistent performance
  • Faster and easier cleaning, saving both time and personnel resources and eliminating the need for chemical cleaning agents

Your advantage: Up to 15% lower conversion costs

The combination of energy savings and reduced maintenance costs lowers your operating costs in the long term – and increases your competitiveness. You benefit from

  • higher margins
  • more production time
  • future-proof technology

 

The new EvoHeater technology was specially developed for maximum energy efficiency, minimal maintenance, and consistently high yarn quality. It is a central component of the OPEX-optimized design of the eFK EvoSmart.

Technical highlights

  • Dowtherm contact heater with encapsulated yarn path 
    for uniform and controlled heat transfer with minimal contamination
  • Exchangeable heating inserts 
    simplify maintenance and cleaning
  • Optimized exhaust air flow
    reduces deposits in the heater and extends maintenance intervals.

Advantages at a glance

  • 45% energy savings 
    Improved insulation concept and encapsulated yarn path reduce energy consumption to a minimum.
  • Maintenance effort halved 
    The new design significantly reduces contamination and enables faster, more efficient cleaning. The heating inserts can be replaced quickly and easily, minimizing downtime. In a later step, the inserts are cleaned externally in an ultrasonic bath.
  • Consistent yarn quality
    The patented heater design guarantees consistently high quality - across all positions and over long periods of operation.
  • Reduced heat emission 
    Lower surface temperatures reduce the heat load in the production environment and reduce its cooling requirements.

The EvoHeater not only meets current efficiency requirements, but also future ones – and contributes significantly to reducing operating costs.

FiberGuard - intelligent online quality monitoring

FiberGuard is the new name for the proven quality monitoring system from Barmag and Neumag - for seamless quality control in real time.

  • One system for both machine and quality control
  • Seamless monitoring of every yarn position
  • Classification in A, B or C quality
  • Detection of tension peaks, CV values and limit value violations
  • AIM4DTY-capable for maximum process intelligence (optional)
  • FiberGuard is upgradeable with atmos.io, Barmag's basis for all digital solutions

FiberGuard detects tension deviations regardless of their cause - and thus ensures the quality of every single centimeter of yarn.

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