BCF S8

The Neumag BCF S8 plant is our most efficient BCF system to date. The BCF S8 offers high productivity and takes our product portfolio to a new level to help you compete in an ever-changing marketplace

Leading innovation for the carpet industry

The BCF S8 plant is designed to deliver exceptional productivity while taking your product portfolio to new heights, empowering you to stay ahead in a rapidly evolving market. To achieve this, Neumag has further optimized the straight yarn path, extending it from spinning all the way into the draw field, creating a more streamlined and effective production process.

Savings in OPEX

Competition in the BCF carpet yarn market is intense. The answer to ever-increasing cost pressures is efficient BCF systems with optimized machine layouts and bespoke production processes.

BCF S8 benefits:

Higher production speeds than ever before due to straight yarn path
Highest production capacity by increasing throughput up to 15%.
System efficiency of up to 99%
Economically efficient 3-end process
Excellent yarn quality with best downstream performance and uniformity in the carpet
e-save certified energy savings of up to 5% per kilogram of yarn compared to the BCF S+ (with RoTac³)
Multi-polymer capability / BICO BCF
Advanced CPC-T for flexible tricolor production and more than 200,000 color shades*

* This is an optional feature

Trailblazer for high quality yarns

Future-oriented development steps make the BCF S8 the most efficient Neumag BCF system. Many smart innovations make the difference.

Optimized monocolor spin pack design with increased width for up to 700 filaments
Absolute straight yarn path from infeed through to cooling drum
Short distance between godet duo and texturing head reduces compressed air consumption
Removable texturing units for easy handling and protection of lamella chambers
Large cooling drum for higher retention time and improved carpet appearance
Advanced CPC-T for flexible tricolor production of all polymers
RoTac³ enables perfect tangling results and saves energy
Winder Witras III-37 for process speeds of up to 3670 m/min
HMI for intuitive operation and take-up touch screen for smart and easy operation

Color separation with CPC-T

As demand for multicolored carpets grows, flexible color mixing options are key. The BCF S8 platform meets this need by enabling yarn production with varying degrees of color separation, from mélange to highly separated colors.

BICO BCF – Disruptive potential

BICO BCF side-by-side yarn offers higher crimp and a more voluminous appearance, reducing yarn consumption and enhancing carpet resilience. This combination allows for carpets with a rich look and feel, while lowering production costs and resource use. Neumag uses its production proven BICO BCF spinning technology to realize a completely new yarn.

Trendsetting human-machine interface for intuitive operation

In the digital age, machine control systems are used not only for communication between man and machine. They are also designed to decisively help increase machine and workflow efficiency.

One HMI – five-fold benefit

Intuitive, role-based operation
Ideal summary of machine parameters due to contemporary user interface and look & feel
Smart information at a glance
Easy process analytics
Easy troubleshooting