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String up Monitoring
String up Monitoring - Position View
String up Monitoring - SUM4DTY
String up Monitoring - Customer Advantages
What Problem Are We Solving?
The string‑up process is often unstable and difficult to analyze due to missing transparency across operators, machines, and products. Identifying where excessive breaks, extended string‑up times, or performance deviations occur requires manual analysis and experience‑based assumptions.
As a result, improvement potentials, cost drivers, and efficiency losses remain hidden, slowing down corrective actions and decision‑making.
Solution Description
Our String up Monitoring for POY and DTY (SUM4POY / SUM4DTY) measure and visualize the string‑up efficiency of all machines across the shopfloor.
The solution continuously calculates and evaluates key KPIs such as median string‑up time, number and frequency of breaks, lost production time, and total machine downtime. Performance can be analyzed by machine, operator, product, or time period, enabling targeted benchmarking and comparison.
Machines with high downtime or strong deviations in string‑up performance are automatically identified, providing a clear data basis for process optimization and focused improvement actions.
Customer Benefits
- Faster root‑cause analysis of string‑up inefficiencies
- Clear identification of machines and processes with high optimization potential
- Reduced Workload for operators and managers through automated data collection and KPI calculation
- Improved process stability, productivity and cost transparency
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60–70% reduction in decision‑making and reaction time