Filament Yarn (POY/FDY)

The principle behind manufacturing a thread is always the same: spinning pumps press the polymer melt through micro-fine spinnerets under extremely high pressure. The filaments created are then bundled into threads, drawn over godets and wound using a winder.

Precision processes for textile yarns

Reliably mastering this principle requires high-precision and simultaneously extremely sturdy technology. These machines are in operation day and night, year in, year out. The slightest fault in the spinning process cannot be subsequently corrected.

Barmag systems master the processes required for manufacturing textile and industrial yarns and spin the standard polymers polyester, polyamide 6 and 6.6 and polypropylene. Furthermore, we have also taken on the challenge of processing complex materials such as PTT, PLA, PA5.6, rPET and similar.

In the beginning, there was the melt—and that will remain unchanged in the future. With POY 2.0, we are taking the proven melt spinning process to a new level. Through the consistent further development of all key components, we have created a high-performance, sustainable, and future-proof solution for POY production.

Sustainability Redefined

The spin pack is the origin of every filament. Here, flow behavior and filter performance determine quality. With POY 2.0, the excellent DIO rheology has been further optimized, and the new generation of spin pack has been designed to be significantly more compact—while maintaining the same filter performance.

Your benefits:

Reduced height (20 mm instead of 30 mm)
About one-third less filter sand
Over 30% weight reduction
Less consumables and easier handling

The more compact spin pack enables an optimized spinning beam design: The reduced surface area of the SP87 lowers energy consumption by up to 10%—a clear contribution to greater sustainability and cost-effectiveness.

Best yarn quality with EvoQuench 2.0

Consistent quench conditions are essential for consistent yarn quality. EvoQuench 2.0 ensures identical secondary air conditions for all filament bundles.

Your benefits:

Easily adjustable convergence length
Improved accessibility of the adjustment elements
Faster setup times and less waste

WINGS POY 2.0 – Automation that sets new standards

The heart of tomorrow’s POY spinning system: WINGS POY 2.0 with automated string-up.

Greater efficiency through:

Consistently short string-up times
Reduced waste
Less need for specialized personnel

Active Quick Returns facilitate product changes, especially for frequently changing or demanding yarns—without any slubs on the bobbin flanks.

Additional features:

Additional shielding reliably prevents lint formation
Yarn End Fixation ensures securely fixed yarn ends during handling and transport
No more false stops due to loose threads
Top-quality yarn packages
The XPT housing with a larger rotor stroke extends parking time and simplifies the doffing process.

Fully integrated with atmos.io

POY 2.0 is fully integrated into the atmos.io system ecosystem. With smart apps, you can keep an eye on your production at all times—from polymer to yarn.

Your benefits:

Transparent quality parameters
Faster response times
Less waste
Higher product quality and better margins