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What problem are we solving?

Nonwoven manufacturers often rely on manual process control, which can lead to production variability, longer downtimes, and inefficient troubleshooting. As quality requirements increase, ensuring consistent product performance and repeatable production becomes more challenging.

Solution description

vioSPUN is an intelligent automation platform for meltblown and spunbond production lines. It automates critical processes such as start-up, shutdown, temperature management, and system monitoring, reducing the need for manual intervention while increasing process stability.

The system continuously analyzes operating conditions, detects potential issues early, and initiates corrective actions to minimize disruptions. Advanced recipe management enables operators to store and reproduce proven production settings at the touch of a button, ensuring consistent product quality across production runs.

Designed for both new and existing installations, vioSPUN can also be retrofitted to older lines, helping manufacturers modernize operations without major equipment replacements.

Customer benefits

  • Increased productivity through automated process control and reduced manual intervention
  • Improved product consistency with repeatable, recipe-based production settings
  • Higher operational reliability through early fault detection and automated system responses
  • Reduced downtime and faster troubleshooting, leading to more efficient operations
  • Future-proof production capabilities with retrofit options for existing meltblown and spunbond lines
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